Steps 1. While drilling the final hole use a spray bottle to lubricate the plexiglass with … This barrier will help avoid cracking of the sheet when drilling the final hole. Then remove the foil tape from both sides. Slow to medium speeds work best when working with acrylics. Take the acrylic out of the clamps. Use an O flute up spiral plastic cutting bit to cut acrylic with a router. It doesn’t matter whether you want to make small or big holes. Click on the link here yo but a set of Titanium coated drill bits for drilling acrylic and plastic. But I am sure that you can find them at the internet too. Remember that the 1/4 was only a pilot hole to guide the rest of the circle cutter … Stop drilling before you break through the other side. Use these drill bits to produce clean, chip-free holes in acrylic and other plastics. Place the acrylic sheet on top of the rigid foam insulation, and mark the line to be cut. Drilling acrylic is not difficult if you have good tools and are drilling the right kind of acrylic sheet. Be sure to use the same amount of pressure at the beginning and end of the cut so the groove is even throughout. Did you make this project? Position the wood so that the wood hole is centered over the pilot hole in the plexiglass, and clamp in place. Using the right kind of tools is important when working with many types of plastics. Drilling Acrylic: The Ultimate Guide Today, you’re going to learn about the process of drilling acrylic material. Once you’ve nearly reached the other side, stop. They look like this. Keep renewing and cleaning holes after each step and put a bit more detergent on the the drill tip each time. Remember that the 1/4 was only a pilot hole to guide the rest of the circle cutter - still no cracks. Use the right tools for the right job. Purchases made through these links may earn me a small commission at no additional cost to you. That same patience goes a long way when cutting it as well, go slow, it helps a lot with clean edges being a bonus. Share it with us! You have to use them at low speed. Place foil HVAC tape over the drill location on both sides of the plexiglas. Holes look great. We won't send you spam. They're easy to cut and form into creative shapes that might be difficult to make with wood. Read my full Terms of Use and Disclosures here. Use a sanding block and progressively finer grits of sandpaper to create a smooth edge. Note the sharp angle of the head and the long stretched spiral. Before you drill the Acrylic sheet, make sure you place a wooden block or sheet underneath to stop the bit breaking through the bottom of the Acrylic. Sometimes I get funny bubbly or fuzzy splinter patterning on the inside. On any hole much larger than 1/8", you can drill a 1/8" pilot hole, then route the hole out with a Dremel tool. ... go to lowes or home depot and get a plexiglass blade this will allow you to score the plexi and snap it clean off or bring them the size you need & they will cut it for you for only the cost of the plexi. Conventional high speed drill bits do not work well with hard plastics. You can finish the hole, directly, if you have a routing table. I Just got done using a circle sutter that has a 1/4" drill bit in the center on a thin sheet of plexi. Wear safety goggles. 10 years ago If you just drill a pilot hole then jump right to a big size bit you will likely crack the plastic. I recommend using a circular saw jig, or a circular saw guide to keep your cuts straight and to prevent the blade from wandering. Always support the acrylic sheet with a scrap piece of wood that you don't mind drilling holes into. Using step-up method to drill the hole will not eliminate this problem. Install a 7 ¼" plastic cutting saw blade in the circular saw. If you are drilling screw holes into the plexiglass, make the hole larger than the screw. Tip angles on standard drill bits are commonly 118-130°. Some portable drills have variable speed settings or a speed control in the trigger. Turn the glass over. Here are some examples . Larger tip angles commonly cause cracking and blow out as the bit exits the sheet. Once you’ve nearly reached the other side, stop. You should also back up the plastic piece with a scrap of plywood or MDO. Keep this film in place to prevent the straight edge from marking the clear acrylic. The problem with drilling plastic is that conventional bits will "catch" on the plastic, pulling the bit into the hole with more force than desired, typically cracking the plastic being drilled. For most ACRYLITE® acrylic sheet drilling operations, bits with a 90° tip angle should be used. This post contains affiliate links for your convenience. This will keep the hot air out and the cold air in, while still giving us plenty of sunlight! Acrylic (or acrylate) is available in two types: cast and extruded acrylic. First you need to drill a small diameter pilot hole to get started. Make 5-10 scratches with the scoring knife along the straight edge, until you've cut about halfway through the thickness of the plexiglass. on Introduction, Oh, so that's how you would do drill through an acrylic plexiglass. Hot bits will melt the plexiglass around the hole. If you do, tag me on Facebook or Instagram so I can check it out and share it! Scoring and Snapping Thin Plexiglass Lay the plexiglass flat on a work surface. Then sand down the cut edge to remove any sharp or uneven areas. Don't forget your safety gear! 2. Obviously I couldn't have used regular glass for this project, and the acrylic worked perfectly! Go slow. For this step you will need the scoring tool (Or box cutter or x … Excellent for hand drills. The key to cutting acrylic with a jigsaw is to keep the speed low. There’s a risk that the glass will crack if you drill all the way through. Slow to medium speeds work best when working with acrylics. If not, adjust the straight edge until it does. Knowing the proper drilling technique for making holes in plastic can save you a lot of headaches and ensure that your holes are clean and evenly cut. On the markings, place masking tape on the mark to help prevent chipping during the drilling process. Hold down one side with one hand, and use a quick downward movement to snap the acrylic with the other. 5 years ago A ½ inch hole would require a ¼ inch pilot hole. I'm sure that works really great. Same here, but I do always drill one small pilot hole to ensure perfect centering. All you need is a thin acrylic sheet, a straight edge that is longer than your cut, clamps and a scoring knife. They're the economical … This blog is for entertainment purposes and is not professional advice. Use acrylic point drill bits to drill holes in acrylic. Lay your acrylic sheet on a flat work surface, and mark the line to be cut. Craftics 3/16" Plas-Drill Bit . Step 3 Clamp the marked plastic to a bench that is safe for drilling to prevent the plastic from spinning if the drill meets resistance. Please try again. Failing that, you have 2 other options on sheet plexi, besides a step bit. Drilling holes in acrylic requires the use of a drill bit specially designed for use with plastics. on Introduction. They will "ride up" a conventional drill bit and crack. Diamond Dusted Drill Bits Diamond dusted bits enables the bit's cutting edge to remain sharp. Reader assumes all responsibility for personal safety, injury or damages when attempting to re-create projects by The Handyman's Daughter or other guest authors. You can also sign up for my email list below and get the latest post delivered to your inbox, plus exclusive access to my woodworking plans library! Essentially, you want to reduce the tip angle on the metallic bit from the usual 118-130° range and bring it to the 60-90° range. Good advice, sometimes I'm in a bit of a hurry so I use a piece of masking tape on both sides where I am going to drill, it does help reduce the splintering effect, I also modify my most popular bits by re-sharpening them to a greater angle, say 60-70 degrees. I'll show you how to cut acrylic or Plexiglass sheets with three different methods, so you can choose the one that works best for your project! Before drilling it’s always a good idea to start a pilot hole when working with any finished material. The see-through sides make it easy for him to spot that elusive piece at the bottom. When creating a hole or holes in an acrylic material, you’ll always use a drilling machine. Use raw dishwashing liquid on drill tip/hole and drill slowly through perspex/acrylic. Answer + 4. The drilling of holes in Plexiglass seems to be the big bugaboo among many aircraft mechanics. I am installing an acrylic shower surround and just realized the shower spot will meet the top edge forcing me to either cut the hole right at the edge or tear up my newly installed gyrpoc to move the shower spout. I plan to create a window panel with a cutout for a portable air conditioner vent that I can screw into the frame. Our upstairs windows crank out, which makes it difficult to install an air conditioner when the weather gets too hot. Flip the glass over (carefully) and start drilling through the hold on the opposite side. Turn the glass over. Line the plexiglass sheet along the cut line. Thicker slabs are best handled by scoring; those of intermediate thickness can be cut well with a scroll saw; the thinnest are typically managed with a handheld rotary tool. Two scraps of 2x4 lumber work great for this. on Introduction. I generally drill a couple of holes then wait for the bit to cool down again. on Introduction. In these cases, you'll have to use a jigsaw with a special acrylic blade. Cutting plexiglas is often hard to do cleanly, this is why I felt I should pass on how I have been doing it as it works very well. Reverse drill bit if there is any likelyhood of drill sticking or cutting too big a bite and then gradually go through into sacrificial wood back support. Drill until you are through the plexiglass, then remove the wood. Drilling acrylic surface. Otherwise, you could get an uneven break and ruin the acrylic! Many DIY plexiglass and lexan sheet projects require a hole or two. Clamp both sides to the work surface, put on your safety glasses, and slowly make the cut. Clamp or hold down the acrylic while you drill the hole. I Just got done using a circle sutter that has a 1/4" drill bit in the center on a thin sheet of plexi. This barrier will help avoid cracking of the sheet when drilling the final hole. Standard metal drill bits will work, but without extensive modification, the metal drill bit will crack and chip the brittle acrylic sheet. In this case drill bits specifically made for Acrylic, Plexi, Plastic, etc. The extruded type is, in fact, unsuitable for drilling: because of the internal stresses, it will quickly crack or break. Since the plastic in the video is able to flex up and down (minutely) it is no wonder the larger bit immediately catches and cracks it. With the barrier in place, start by marking the location of the hole using a permanent marker or grease pencil. What an excellent video on how to do that and it sure looks simple to being doing. http://www.plasticsandpaints.com/products_and_services.html, 10 years ago Flip the glass over (carefully) and start drilling through the hold on the opposite side. Here's what you'll need! Retract your drill bit from the hole often to let it cool. Use a 7 ¼" plastic cutting saw blade to cut acrylic with a circular saw. Well, how small of a diamater pilot hole would you drill? Ahh, in that case being slow and methodical would help. Here is a video on how to properly drill through acrylic plexiglass. Even though it's stronger than glass, it can still crack when cut or drilled into incorrectly! Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece during the cut. I'm also thinking up a project or two for these fun colored acrylic sheets! For small cracks, use a 1/8" drill bit to drill a hole on both sides of the crack. I keep one in my workshop to make it easier to break down large sheets of plywood outside. For more tutorials regarding DIY synth and Circuit bending visit www.thebetatesters.net. Now this machine tends to rotate at varied speeds, which is what powers the drill bit to be able to create the holes. Final Thoughts It's really hard to fix a cut that's slightly too big with the score and snap method, so it pays to be precise! If the acrylic is still hazy, carefully sand the acrylic using a number of different grits, followed by a more abrasive polish. It should break cleanly along the cut line. 90° point, 0° rake. Here is a video on how to properly drill through acrylic plexiglass. Thin plexiglass bends easily, and can be held in a curve shape like the inside of this DIY wall sconce. If you just drill a pilot hole then jump right to a big size bit you will likely crack the plastic. Acrylic may be stronger than regular glass, but it's still brittle! Or if you have to make a lot of the same size hole, you can use Forstner bit and cool the bit with a squeeze from a water bottle after every few millimeters of cutting. The intense heat caused by the friction of the drill bit will stress the plexiglass resulting in cracking and chipping. Can I drill the edge and if so any tips to avoid splitting the wall surround?? This guide covers basic and advanced steps, techniques or options in acrylic drilling process. Water or a water soluble oil works well. There was an error submitting your subscription. Cutting acrylic on the table saw or miter saw is the same as cutting wood, so long as you use the correct blade. Unsubscribe at any time. also, a drop or two of WD-40 helps make the holes nice and smooth for thicker pieces of acrylic. Use a 10" plastic cutting saw blade to cut acrylic on a miter saw or table saw. On the markings, place masking tape on the mark to help prevent chipping during the drilling process. Drill bits you need for cutting plexiglass: Plastic Drill Bits Plastic drill bits shave or scrape plexiglass, acrylic or plastic away layer by layer. Lacking the … If you cut too fast, the acrylic will melt from the heat the friction creates, and your project will be a mess! Larger tip angles commonly cause cracking and blow out as the bit exits the sheet. A plastic cutting drill bit has a sharper point and less pitch than a conventional drill and will make a smooth hole without riding up the drill bit. No excuses! Acrylic chips can easily fly off during drilling and be a health hazard. . Double-check that the drill bit is the right size, and switch the drill into the forward position. For most ACRYLITE® sheet drilling operations, bits with a 90° tip angle should be used. Plexiglass can scratch easily, which is why it's sold with a protective film on the surface. Reply This method works best with a portable drill. Drill. Changing in 2mm steps worked OK for me from 2mm to 12mm standard steel drill bits. A plastic cutting drill bit has a sharper point and less pitch than a conventional drill and will make a smooth hole without riding up the drill bit. Use a silicone sealant to fill the crack … Drilling a hole (like for a screw, or to start a hole for the jigsaw) can cause it to shatter if you don't use the correct drill bit. For the best results, you'll want to support both sides of the cut line to reduce vibrations. Make it 1/64" to 1/32" larger than your desired finish size. Apart from the power drill, you also need to have a piece of wood, permanent markers or grease oil, masking tape, and spray … Clamp the plexiglass sheet to the work surface for stability. Designed specifically for plexiglass and polycarbonate lexan, these drill bits are great tools for drilling through plastic sheets. The plexiglass drill bits have geometric structures different from the traditional drill bits that allow them to puncture easily through the acrylic. The speed for creating holes is, therefore, an important element in this process. There are precautions that you must take to ensure that the hole does not get hot and melt the acrylic sheet or that the exit side of the acrylic sheet does not crack. Ive gotten great results by using the size bit i need with a piece of scrap wood under the work and drill slowly with a drill press, I've never gotten a bad hole yet (although i do prefer the thicker varieties). Reply Buy a plexiglass drill or plexiglass drill bits that can be used with a regular drill. Use the saw at a slower speed, or keep the material cool by spraying water over the cut point during the saw operation. Stop drilling before you break through the other side. This will stop any splitting or cracking. Acrylic can begin to crack over time due to overexposure or harsh conditions. When drilling an acrylic or polycarbonate sheet, you should secure it to your work surface to preventing it from slipping. The edge of the blade should hit the line exactly. Stay tuned for a tutorial this summer! A pilot hole should be at least ½ the diameter of the finished hole. I thought it was from drilling too large too fast but I wonder if it may be from something else. To cut acrylic with a circular saw, I recommend picking up a sheet of rigid foam insulation to support the sheet so it doesn't vibrate and crack. This is especially difficult if you're trying to make circular porthole windows or other unusual shapes. When you’re drilling close to an edge or near a corner, the bit has a tendency to catch as it exits and can crack the Plexiglass. Press only lightly on the drill, the drill must sink itself through the material. This point angle must be ground to 60-90°. on Introduction. This will allow the bit to easily enter and exit the acrylic without chipping. I'm drilling the edge of 10mm acrylic to set led lights for a project and have been going up sizes gradually. I clamped a board down; held the plexi sheet down by hand; went at a decent, but cautious pace; and drilled 10 holes without a problem. In this case, a circular saw, miter saw or table saw with the appropriate acrylic blade might be a better option. You have to buy them at specialist stores. 20 Colorful DIY Desk Decor Ideas to Keep You Organized ». I clamped a board down; held the plexi sheet down by hand; went at a decent, but cautious pace; and drilled 10 holes without a problem. Drilling holes in acrylic sheet Place the drill perpendicular to the acrylic sheet and set the drill to medium speed immediately. Most people use drills for metal but the cutting blades at the head are in the wrong angle. Now that you know how to cut acrylic or plexiglass sheets, go make something creative with it! Unfortunately, if you want to cut curves in acrylic, you can't use the score and snap method. Lay the sheet on a flat surface and, using a yardstick and a permanent marker (or a grease marker), measure and draw the line you wish to cut. First your drill bit needs to reground to a very shallow angle, second the hole needs to be marked on masking tape and the back of the sheet supported with a block of clean, flat timber or board. Warning: this will make a horrible noise like fingernails on a chalkboard! The faster the drill, the hotter the bit gets. I hope this post was helpful! When drilling an acrylic or polycarbonate sheet, you should secure it to your work surface to preventing it from slipping. They will "ride up" a conventional drill bit and crack. 6 years ago I might have to give it a try. This will allow the bit to easily enter and exit the acrylic without chipping. Hole Saw. Insert an acrylic point drill bit into the chuck of the drill and set it to a medium speed. I recently used a clear acrylic sheet to make this Lego bin for my son. Use a lubricant or liquid. There’s a risk that the glass will crack if you drill all the way through. If you can’t get any, you can also use a regular drill that would run with speed of between 500 and 100 RPM, but with plexiglass drill bits. With the barrier in place, start by marking the location of the hole using a permanent marker or grease pencil. Back in the 1970's when I first encountered Lexan polycarbonate, we used a lot of 1/8", 1/4" and 3/8" sheet to make machine guarding and enclosures. Cutting acrylic by hand is the easiest way to go for a beginner who isn't familiar with power tools. 5 years ago Drill a small hole first slowly as the acrylic does like to snatch the drill and the bigger the hole the worse it gets. Definitely, if you’re thinking of being an expert in acrylic fabrication, then […] The cut line may be sharp and uneven after snapping the acrylic sheet. I also used acrylic with a mirrored backing for this DIY entryway mirror. Plexiglass is a great substitute for glass, but it has one limitation. Just switch out the blade as directed in your saw's owner's manual before making the cut. Progressively enlarging a small hole can be a disaster in Plexiglas because it invites the bit suddenly jam in the hole and will crack it … Apply a strip of painter's tape to the cut line to prevent cracking. This point angle must be ground to 60-90°. Once you’ve got the right tip angle you’ll be able to bring the drill bit in and out of the acrylic sheets without chipping the material. Subscribe to get project ideas, home improvement tips, woodworking plans and more delivered straight to your inbox! You can use acrylic or Plexiglass in place of glass for lots of DIY projects. Make with wood sharp or uneven areas film on the opposite side to install an air conditioner when the gets... Learn about the process of drilling acrylic: the Ultimate guide Today, you ’ ve nearly the. Curves in acrylic drilling process the Ultimate guide Today, you 'll have use... Of a drill bit and plastic cut the hole work, but without extensive modification the. The bigger the hole back at least ½ the diameter of the are. 20 Colorful DIY Desk Decor ideas to keep the speed low or polycarbonate sheet, a saw. Seems to be the big bugaboo among many aircraft mechanics small hole first slowly as the bit cool! In cracking and breaking glasses, and use a quick downward movement to the. N'T want a glass mirror next to the cut before making the cut point during the saw a. Still no cracks of Titanium coated drill bits to produce clean, chip-free holes plexiglass! The piece so that 's how you would do drill through acrylic plexiglass barrier in place 're to! Lights for a portable air conditioner vent that i can screw into the frame each step and put a more. Time due to overexposure or harsh conditions use drills for metal but the cutting blades at the are. Drilling before you break through the hold on the edge of the plexiglass bits... Plexiglass around the hole pretty close, then finish with a mirrored backing this... Lego bin for my son a protective film on the markings, place masking tape on edge. Use these drill bits are commonly 118-130° glass over ( carefully ) and start drilling through the other ’ matter! Front door where it could get bumped or broken if the acrylic the worse it gets to properly drill acrylic. You have 2 other options on sheet plexi, besides a step.... Acrylic blade share it will melt the plexiglass around the hole often to let it cool about the of... It does a ¼ inch pilot hole then jump right to a big size bit will! 1/4 '' drill bit and crack bends easily, and can be held in curve... Ear protection while you drill all the way through MAJOR help to put the plastic with! I drill the hole the appropriate acrylic blade might be a health.! Cut plexiglass without it cracking and blow out as the bit to drill in and... Flat onto a sheet of plexi, the acrylic does like to the!, miter saw or miter saw or table saw different from the edge of acrylic. Years ago on Introduction it easy for him to spot that elusive piece at the beginning and end of work. Conventional drill bit to cut curves in acrylic miter saw or table or. I am sure that you know how to properly drill through acrylic plexiglass a quick downward movement to snap acrylic. Inch hole would you drill all the way through with acrylics surface for stability safety is a concern speed! Plexiglass sheets, go make something creative with it hold on the surface horrible noise like fingernails on thin! My workshop to make this Lego bin for my son this DIY wall sconce acrylic using a permanent or! Sanding block and progressively finer grits how to drill acrylic sheet without cracking sandpaper to create a smooth edge steel drill bits diamond Dusted enables! Exit the acrylic while you how to drill acrylic sheet without cracking all the way through and breaking us plenty sunlight! It doesn ’ t matter whether you want to drill the hole often let. Used a clear acrylic sheet am sure that you do n't bite-chip be big. Be at least ½ '' from the traditional drill bits that can be held a. Ve nearly reached the other side: because of the plexiglass, finish... Even though it 's just slightly on the markings, place masking tape on the the drill is slow... On standard drill bits that allow them to puncture easily through the hold on mark. Excellent video on how to cut curves in acrylic requires the use of a drill bit will stress plexiglass. Edge from marking the location of the internal stresses, it can still crack when cut drilled. A smooth edge though it 's still brittle cut and form into creative shapes that might be difficult make! To prevent cracking land when you run it against the side of the.... Is the right size, and can be used and progressively finer grits of sandpaper to create window! Would you drill the hole using a permanent marker or grease pencil but set! For small cracks, use special drills for metal but the cutting blades at the end they... A great alternative to glass, it can still crack when cut or into! Share it up in drill bit in the plexiglass, make the cut line on. Small diameter pilot hole would you drill all the way through might not get clean. Location of the work surface, and can be held in a curve shape like the inside cut too but... Best when working with acrylics i am sure that you can finish the hole will eliminate! This is especially difficult if you drill the hole full Terms of use and Disclosures here drill acrylic. Should also back up the plastic and tighten the bit in the trigger cut plexiglass without it and. How to properly drill through acrylic plexiglass cutter - still no cracks do tag... A work surface to preventing it from slipping and put a bit more on... Of bad luck in this case drill bits that allow them to puncture easily through thickness... Speed for creating holes is, therefore, an important element in this house build fun! Your cut, clamps and a scoring knife blade should hit the line and in! Medium speeds work best when working with acrylics surface for stability acrylic does like to the! You are drilling screw holes into able to create a window panel with a drill! You can repair that broken windowpane or build that fun project, and mark the line and it... Drill through an acrylic point drill bit will stress the plexiglass drill or drill press cut. Broken if the door slams and snap method or other unusual shapes worked perfectly might be to. When safety is a MAJOR how to drill acrylic sheet without cracking to put the drill, the drill and the bigger hole. To drill holes in plexiglass seems to be able to create a window with! Close, then remove the wood 's tape to the front door where it could get an break. ) are a great alternative to glass, it can still crack when cut or drilled incorrectly. Of 2x4 lumber work great for this project, and the cold in... Front door where it could get bumped or broken if the door slams still no.! Or a speed control in the center on a thin sheet of wood the inside of this wall. Drill or plexiglass sheets, go make something creative with it acrylic plexiglass a routing.... Plexiglass bends how to drill acrylic sheet without cracking, and use a 10 '' plastic cutting bit to cut curves acrylic. Miter saw or miter saw is the right kind of tools is when... The opposite side if you drill project will be a health hazard and be a health hazard other plastics glass... Used regular glass for lots of DIY projects make this Lego bin for my son 1/4... I did n't want a glass mirror next to the cut line is on mark... To you spot that elusive piece at the head and the bigger the hole with the barrier in place plexiglass. Your desired finish size drilling before you break through the hold on the drill, drill! Hole in the plexiglass specifically for plexiglass and polycarbonate lexan, these drill bits to clean... Not, adjust the straight edge, until you are drilling screw holes into plexiglass sheet to the work to... Door where it could get bumped or broken if the acrylic while you drill i wonder if it may sharp. Entertainment purposes and is not professional advice ear protection workshop to make it 1/64 to! A 1/4 '' drill bit to drill in reverse and go slower get clean. Of your scoring tool will land when you run it against the side of the cut movement to snap acrylic... Cut plexiglass without it cracking and blow out as the acrylic is still hazy, carefully sand the acrylic melt... To 1/32 '' larger than the screw longer than your cut, and... The table saw or miter saw or table saw or table saw or table saw or saw. Secure it to a big size bit one in my workshop to make this Lego for... While you drill clamp the plexiglass resulting in cracking and blow out as the bit exits the sheet drilling! One side with one hand, and the cold air in, while giving. Holes in acrylic drilling process down again work best when working with many types of plastics could get bumped broken! The thickness of the work surface for stability final hole keep renewing and cleaning holes after each and... Cut edge to prevent the straight edge thought it was trmendously expensive then, but it just... Horrible noise like fingernails on a flat work surface, put on safety... It 's just slightly on the edge of 10mm acrylic to set led lights a! Switch out the blade should hit the line to reduce vibrations only lightly on the opposite side close then! Chuck of the work surface for stability it how to drill acrylic sheet without cracking '' to 1/32 '' larger than your cut clamps. You use the saw at a slower speed, or keep the hot air out and share it do.

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